How to become an Industrial Maintenance Technician

When a line goes down, you're the person the whole plant is waiting on. Industrial maintenance technicians keep conveyors, presses, pumps, packaging machines and the controls behind them running, and they fix them fast when they stop. Here's how people actually get hired into the role, and what plants look for when they read your résumé.

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What the job asks of you

You'll split your time between planned work and emergencies. Planned work means preventive maintenance from the CMMS, things like greasing bearings, checking belt tension, swapping filters and reading vibration on a motor that's starting to sound wrong. Emergencies mean a production supervisor at your elbow while you trace why a photo eye stopped seeing parts. The best techs are comfortable in both modes. You need mechanical skill and electrical skill, and plants pay more for people who can do both than for people who are great at one. Troubleshooting is the real job. Anyone can swap a part. The tech who figures out why the part keeps failing is the one who gets kept on every shift.

Four ways plants hire techs

1

Community college industrial maintenance program

This is the route we'd point most people to. Look for a certificate or associate program in industrial maintenance, mechatronics or electromechanical technology. You'll get hands-on time with motor controls, PLC trainers, hydraulics and pneumatics, and a lot of these programs have plant partners who hire straight out of the lab. Ask the program which local employers sit on its advisory board before you enroll.

Most commonFastest start
2

Move up from production or a helper role

Plenty of techs started as machine operators or maintenance helpers at the same plant. You learn the equipment by running it, you get to know the maintenance crew, and you show up when they need an extra pair of hands on a changeover. Tell your supervisor you want to move into maintenance. Many plants run an internal skills test and will pay for night classes if you're already on the payroll.

Earn while you learn
3

Registered apprenticeship

Some manufacturers and unions run formal apprenticeships for maintenance mechanics, millwrights or industrial electricians. You work full time under a journeyworker and take classroom hours on the side. These spots are competitive and the application windows can be short, so check your state's apprenticeship office and the websites of large plants near you. You come out with a credential other plants recognize.

Paid training
4

Military maintenance experience

If you worked on aircraft, ground vehicles, shipboard systems or generators in the service, you already have most of the habits plants want: written procedures, lockout discipline, logbooks, parts ordering. What you'll need to add is PLC exposure and some plant vocabulary. Translate your military titles into plain civilian terms on the résumé so a plant manager can follow it.

Licenses, certificates and what's worth your money

Most maintenance tech jobs don't require a state license, but electrical work is the exception to watch. Some states and cities require an electrician license for certain wiring work, while others exempt plant maintenance staff doing repairs on their own employer's equipment. Rules vary by state, so check with your state's electrical licensing board before you assume either way. On the certificate side, OSHA safety training is cheap and shows up in postings often. The Certified Maintenance and Reliability Technician credential from SMRP is respected once you have some experience behind you. NCCER credentials help if you're coming from construction trades. Skip expensive vendor courses until an employer offers to pay for them.

Words plant postings use

Applicant tracking systems and busy maintenance managers both scan for exact terms, so if you've done the work, use the same words the posting uses.

PLC troubleshootingAllen-BradleySiemensMotor controlsVFDsHydraulicsPneumaticsPreventive maintenanceCMMSLockout/tagoutRoot cause analysisElectrical schematicsWelding and fabricationConveyorsBearings and gearboxesRotating equipmentBlueprint readingTPM

Turning a vague résumé line into a hire

Before

Responsible for maintaining and repairing plant equipment.

After

Cut unplanned downtime on 4 bottling lines by 22% in 9 months by tracing repeat conveyor faults to a failing VFD and rewriting PM tasks in Maximo.

The part nobody tells you

Breakdowns don't care about your schedule. New techs usually start on second or third shift, weekend call-in is common, and a bad night can mean hours on your back under a filler with hydraulic oil dripping on your sleeve. The work is loud, hot in summer and cold near the dock doors in winter. Some people love the puzzle so much they don't notice. Others burn out on the pager. Be honest with yourself about which one you'll be before you sign up for a program.

What Industrial Maintenance Technician postings ask for

Hiring the most

  • Cornerstone Building Brands22
  • Flowers Foods21
  • Advanced Technology Services15
  • Sonoco13
  • PB9

Remote

1% of openings are fully remote.

Skills to learnIndustrial Maintenance Technician skills: what to learn first
Read the roadmap →
Interview prepIndustrial Maintenance Technician interview questions and how to answer them
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Questions people ask

Do I need to know PLCs to get hired as an industrial maintenance technician?

Not always for an entry-level spot, but it changes which jobs you can get. Plants hiring a first-level tech will often take someone with solid mechanical skills and teach the rest. Higher-level roles expect you to go online with a PLC, read ladder logic, find which input dropped out and tell whether it's a sensor, a wire or the program. If you have to pick one skill to study at night, pick this one.

What's the difference between a maintenance technician and a millwright?

A millwright leans mechanical: installing, aligning and moving heavy machinery, laser alignment on shafts, rigging and precision setup. An industrial maintenance technician usually covers mechanical and electrical troubleshooting on equipment that's already running. In a lot of plants the titles overlap and people do some of both. Read the duties in the posting, not the title.

Can I become a maintenance technician without going to school?

Yes. The internal route from operator or helper works, and so does military experience. School just gets you there faster and gives you PLC and electrical basics that are slow to pick up on the floor. If you skip school, get your hands on anything with a motor starter and a schematic, and keep a list of the repairs you've done so you can talk about them in an interview.

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